Industrial Pallet Racking

Pallet Racking Designed to Increase Capacity and Improve Workflow

Storeplan has designed, supplied and installed industrial pallet racking across Australia since 1990. We supply selective, double deep and drive-in systems, with layouts planned around your stock, forklifts and warehouse. Get a free site measure and a quote for your requirements.

Increase Storage Capacity

Increase storage capacity without increasing your warehouse footprint.

Improve Stock Movement

Improve stock movement with a layout designed around your operation.

Expand With Growth

Expand your racking as your storage requirements grow.

As4084 Compliance

Operate with confidence in racking designed and installed to AS 4084:2023.

    Let’s talk about your pallet racking project Tell us a little about what you need. Rough details are fine.

    We’ll contact you to discuss your requirements and explain the next steps, including a free site measure if needed.

    We've Transformed Spaces For

    A High-Capacity Warehouse Built for Growth

    See how Storeplan helped Aero Healthcare create a high-capacity distribution facility designed to improve storage, stock access and operational flow.

    Aero Healthcare Racking Project 05
    Aero Healthcare Logo

    High-Capacity Pallet Racking Built for Aero Healthcare’s Growing Distribution Needs

    As part of its warehouse relocation in Armidale, Aero Healthcare needed significantly more capacity to support its growing product range and fast, accurate order fulfilment. Storeplan combined relocated existing racking with a new Schaefer I600 selective pallet racking system, creating more than 2,400 pallet spaces while improving access across receiving, storage, picking and dispatch.

    2,400+

    Pallet spaces created

    111

    Double-sided racking bays

    7.55 m

    Racking system height
    Schaefer I600 Racking
    Selective Pallet Racking
    Existing Racking Relocation
    Drive-Through Bays
    Rack-End Protection
    SWL Signage
    Hear from Storeplan customers

    See how customers found the planning, installation and support.

    • Haymans Emerald testimonial
      “Smooth and seamless. I would definitely recommend Storeplan for all your racking and warehousing needs.”
      Matt Jang
      Manager @ Haymans Emerald
    • Haymans Mt Isa testimonial
      “Storeplan are a great company. They're easy to work with and I would definitely recommend them to anyone that's going through the same sort of process as us.”
      Zane Smith
      Haymans Mt Isa
    • Aero Healthcare testimonial
      “The custom beam length has allowed us to absolutely optimise the storage in this building… The process overall was seamless.”
      Murray Scott
      Director @ Aero Healthcare
    • Costa Group testimonial
      “The support that we've received through Storeplan, the competitive pricing, the prompt response… all lead us to being happy with the partnership.”
      Joseph Mills
      Costa Group
    • Haymans Yatala testimonial
      “One of the main reasons we are ahead of our schedule by about three weeks is Storeplan.”
      Justin Morse
      Manager @ Haymans Yatala
    • Dangrove Art Gallery testimonial
      “We formed a relationship with Storeplan… And throughout, you were great!”
      Jim Strickland
      Collection Manager @ Dangrove Art Gallery
    • Rotech testimonial
      “We knew we could rely on them to look after us in the long run.”
      Ron Ovenden
      Rotech
    • TBS testimonial
      “Definitely recommend Storeplan to anybody that's looking for racking, warehouse racking or even retail solutions.”
      Steve Brazel
      Managing Director @ TBS
    • Haymans Burleigh Heads testimonial
      “It's allowed us to … double our stock holdings. We now hold close to $2 million worth of stock here.”
      Steve Bourne
      Manager @ Haymans Burleigh Heads
    • GCM testimonial
      “The main reason we decided to work with Storeplan was… we have used them previously in the past and they were very good to deal with.”
      Allan Bushell
      Owner @ GCM

    Industrial pallet racking trusted by Storeplan customers

    Posted on Google Google
    Peter Meekho profile picture
    Peter Meekho
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    Amazing customer service and the install team was fabulous. Never seen such precision and attention to detail. Would definitely recommend.
    Posted on Google Google
    Anthony McConnell profile picture
    Anthony McConnell
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    So I recently came across Storeplan about a month ago and need a quote on pallet racking and cantilever racking. So I spoke to Luke Hillenberg and from the start the professionalism of Luke was outstanding, I received the quote with in an hour then my requirements had changed later that day so Luke adjusted the quote accordingly and I had the quote back straight away. Once I decided to go with the quote I placed the order and with in two weeks I received confirmation that both racks were being delivered on two separate day which they were, and a couple of days later his team were around to install both racks. Luke’s team were awesome to deal with and before you know it everything was installed. I can not recommend Luke & Storeplan enough thanks Luke much appreciated for everything.
    Posted on Google Google
    Rhys L profile picture
    Rhys L
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    Michelle has been unreal!! Couldn't thank the team enough for their A1 service. Service so good, we've come back again!
    Posted on Google Google
    KYLIE RODEN profile picture
    KYLIE RODEN
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    Fantastic service. We used Storeplan to kit out our new warehouse. Shelving was delivered on time, fit perfectly and looks great. I would definitely recommend.
    Posted on Google Google
    Jayden Layton profile picture
    Jayden Layton
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    We recently purchased pallet racking from Storeplan and from the first phone call to delivery we had a great experience. Quick quotes, great advice for our custom requests, clear communication with the delivery schedule and a quality product. We will be back!
    Posted on Google Google
    Glenn profile picture
    Glenn
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    Easy to deal with from the planning on paper stage, right through to the final install. Nothing a problem or issue, they just get the job done. Have already scheduled my next project with them.
    Posted on Google Google
    Gerry Dear profile picture
    Gerry Dear
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    I have used Storeplan for 15+ years now and the high degree of service and workmanship continues to impress. They have gone above and beyond to provide a fantastic product and service, that I will continue to use and recommend.

    See The Potential

    Drag the slider to see what a properly planned layout can do with the same floor space. The same building goes from underutilised and difficult to work in, to a more efficient, safer and easier-to-pick-from space.

    Before
    Underutilised warehouse space and less efficient storage planning.
    After
    Better use of space, clearer access and a layout built to support growth.

    Request a site measure

    We'll come out, measure your space and design a system around it. No cost or commitment until you approve the quote.

    Industrial pallet racking frame and beam sizes

    Already know your requirements? Standard frame heights, beam profiles and load capacities are listed below.
    If you’re not sure what you need yet, skip this and book a free measure up instead.

    Frames come in standard heights from 1850mm to 7550mm, at 838mm depth for standard pallets or 1200mm for larger ones.

    Beam capacity depends on length and profile, ranging from 600kg per pallet space up to 3200kg per level.

    Frame sizes

    Height Depth
    1850mm 838mm
    2450mm 838mm
    3050mm 838mm
    3650mm 838mm or 1200mm
    4250mm 838mm
    4850mm 838mm or 1200mm
    5450mm 838mm
    6050mm 838mm
    7550mm 838mm

    Beam sizes and capacities

    Beam Capacity Capacity
    1381mm x U80mm 2000kg per pallet space or level
    2600mm x U80mm 625kg per pallet space, 1250kg per level
    2600mm x Tube 90mm 1000kg per pallet space, 2000kg per level
    2600mm x Tube 98mm 1200kg per pallet space, 2400kg per level
    2600mm x Tube 125mm 1500kg per pallet space, 3000kg per level
    2752mm x U80mm 600kg per pallet space, 1200kg per level
    2752mm x Tube 90mm 1000kg per pallet space, 2000kg per level
    2752mm x Tube 98mm 1200kg per pallet space, 2400kg per level
    2752mm x B105mm 1500kg per pallet space, 3000kg per level
    3000mm x B105mm 2800kg per level UDL
    3300mm x B105mm 2400kg per level UDL
    3600mm x B105mm 2000kg per level UDL
    3900mm x B150mm 3200kg per level UDL
    About beam capacities: capacities shown are uniformly distributed loads (UDL), meaning weight spread evenly across the beam pair. A single heavy item concentrated in the middle of a beam is a different load case, so Storeplan should be told if that reflects how the rack will be used.

    How the process works

    Three straightforward steps from your first call to a finished, compliant racking system.
    There is no cost or commitment until you approve the quote.

    01 Measure And Assess
    1

    Measure & assess

    Storeplan reviews the warehouse, stock profile, access requirements and forklifts to understand what the space can realistically support.

    02 Layout And Planning
    2

    Compliance and long-term thinking built in

    The team advises whether selective, double deep, drive-in or a specialist system is the best fit for density, access and workflow.
    03 Install With Confidence
    3

    Install with confidence

    The final system is installed to Australian standards with load rating signage and the accessories needed to keep the warehouse safer and more efficient.

    Ready to start with step one?

    Book a free site assessment and we'll measure your space, review your stock profile and put a system in front of you. No cost or commitment until you approve the quote.

    Why choose Storeplan for industrial pallet racking systems?

    Looking for warehouse pallet shelving for forklift-handled stock?

    We design pallet racking around your load requirements, available space and daily operations to improve capacity,
    access and allow for future growth.

    01. More Capacity

    More capacity

    Use your available height and floor space more effectively.

    02.faster Stock Access

    Faster stock access

    Reduce unnecessary pallet movements and picking delays.

    03. Safer Forklift

    Safer forklift flow

    Plan aisles and clearances around your handling needs.

    04.compliance Built In

    Compliance built in

    Designed and installed to AS 4084:2023 with load signage supplied.

    05.built For Growth

    Ready for growth

    Plan future extensions before the first bay is installed.

    Ready to plan your racking?

    Start with a free site assessment. No cost or commitment until you approve the quote.

    Frequently asked questions about industrial pallet racking

    The questions we’re asked most often before a racking project gets underway. If yours isn’t here, call the team. There’s no charge for advice.

    How do I choose the right pallet warehouse racking system?

    The right pallet warehouse racking system depends on your pallet dimensions and weights, stock turnover, forklift access and available building height. Selective racking provides direct access to individual pallets, while double deep and drive-in configurations can provide greater storage density where suitable. Storeplan can assess your warehouse and recommend a layout around your storage and handling requirements.

    The cost of pallet racking depends on the size of the system, load requirements, configuration and accessories. Delivery and installation requirements also affect the overall price.

    For an accurate quote, provide your warehouse dimensions, approximate number of pallets and typical pallet weights. This helps identify a suitable system and the costs involved.

    Yes. Industrial pallet racking can often be expanded by adding bays, extending existing runs or installing additional beam levels, subject to compatibility and load capacity checks.


    Storeplan can assess your existing system, available floor space, building height and forklift access to recommend a suitable extension. Photos, measurements and any manufacturer or load-rating information will help us identify your options.


    If you’re planning a new installation, tell us about your expected growth so we can allow for future expansion in the layout.

    AS4084 is the Australian standard for steel storage racking. It covers design, load rating, installation tolerances, floor fixing, signage, damage assessment and inspection frequency.

     

    Technically it’s a standard, not a law. In practice WHS regulators treat it as the benchmark for what a reasonably practicable duty of care looks like, so if something goes wrong and your racking doesn’t meet it, that’s the document you’ll be measured against. Insurers take the same view.

     

    The parts that matter day to day are load rating signage displayed on every rack run, racking fixed to the floor to the design spec, damaged components taken out of service rather than patched, and a documented inspection routine.

    Everything we design and install is built to AS4084, and we can assess existing racking that you’re not sure about.

    Yes to both, but the specification changes.

     

    Outdoors you want hot dipped galvanised components, not painted. Paint fails at the welds and the connector points, which is exactly where corrosion does structural damage rather than cosmetic damage. Galvanised racking handles rain, salt air and UV, and it’s what we use for yards, hardstands and covered outdoor storage.

     

    Coolrooms and freezers bring different issues. Condensation and wash down regimes both attack finishes, so the componentry and fixings need to suit the temperature and cleaning routine. Layout matters more than usual too, since you’re paying to cool every cubic metre and you want the storage density up and the door open time down.

    Depends on your starting point, but the two questions worth asking are how high you’re currently going and how much of your floor is aisle.

    Most warehouses are storing well below their available height, usually because the existing system was specified for the stock they had years ago. Going up is nearly always cheaper than going out.

     

    Changing the racking type is the other lever. Moving bulk stock from selective to drive-in or double deep cuts aisle count and can lift pallet positions substantially in the same footprint, provided your stock profile suits it.

     

    We do a free measure and quote, and part of that is telling you what the space could hold rather than just pricing what you asked for. If relocating is on the table, that comparison is worth having before you commit to a lease.

    Rack protection is worth considering wherever forklifts work close to frames, particularly on aisle ends and high-traffic runs. Where needed, Storeplan can recommend suitable rack protection and guide your business on inspection and maintenance practices so the system stays compliant over its life.

    Need an industrial pallet racking quote?

    Get expert advice on the right pallet racking system for your operation. Free site assessment and custom design included.